Industrial IoT Use Case
Use Case
IoT Use Case
IoT Use Case
1. Project Objective
To implement a robust, sensor-driven digital ecosystem that captures real-time machine data from diverse industrial shop floors. The system aims to provide actionable insights to management through integrated web and mobile platforms, optimizing efficiency and preventing downtime.
2. Pre-Implementation Phase: The BaaS Audit
- Initial Industrial Audit: Before installation, BaaS experts conduct a thorough on-site audit to:
- Evaluate current machine connectivity and legacy infrastructure.
- Identify critical monitoring points (Air, Water, Power, Vibration).
- Map the specific digital connectivity needs based on factory layout and machine types.
- Select appropriate sensor arrays and gateway technology.
3. Sensor Deployment & Data Capture
| Sensor Type | Measured Parameters | Key Industry Applications |
| Pneumatic & Flow | Air Flow, Pressure, Water Flow | Automotive, Engineering, Foundry |
| Environmental | Temperature, Humidity | Spinning, Weaving, Knitting, Food |
| Level & Moisture | Water Level, Soil Moisture | Textiles, Agriculture, Foundry |
| Condition Based | Vibration, RPM, Load | Engineering, Spinning, Garments |
4. Monitoring Solutions: Web & Mobile
Data captured via MQTT/GSM gateways is processed and visualized for different management tiers:
Mobile Application (Operations Control)
- Instant Alerts: Real-time push notifications for threshold breaches (e.g., high vibration or low pressure).
- Live Status: “Quick-glance” dashboard for floor supervisors to monitor active machine
Web Dashboard (Strategic Insights)
Deep-Dive Reports: Historical data analysis for OEE, energy consumption, and productivity trends.
- Global Settings: Remote configuration of shift timings, threshold limits, and user
- Management Summary: High-level data visualizations for top management to assist in CAPEX/OPEX decisions.
5. Industry Segments Covered
Our solution is highly adaptable and has been successfully mapped for:
- Textile Value Chain: Spinning, Weaving, Knitting, and
- Heavy & Light Engineering: Automotive assembly, Foundries, and Machine
- Process Industries: Food & Beverage
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